Products Description
1. Butt Splice Connector enhances conductivity and reliability
Custom-sized copper tubes are crimped with cold-press technology to ensure permanent fixation of wires, eliminating harness displacement while maintaining optimal electrical continuity. Multi-stage crimp profiles produce 360° uniform compression force, achieving <1mΩ contact resistance in high-current applications.
2. Butt Splice Connector has advanced insulation security
Injection molded nylon 6/6 composite sleeve (UL94 V-0 rated) provides:
- 5kV dielectric strength protection
- IP67-rated environmental sealing
- Abrasion-resistant mechanical shielding
This eliminates the fragility of traditional electrical tapes, reducing installation time by 60%, while preventing insulation degradation in wet/vibration conditions.
| Type |
Crimp Terminal |
| Color |
Blue/Yellow/Red |
| Lead Section |
0.5-1.5mm² /1.5-2.5mm² / 4-6mm² |
| Max Current |
Imax=19A/Imax=27A/Imax=48A |
| Material |
Copper |
| Insulation |
PA66 |
| Surface Treatment |
Matte tin plating |
| A.W.G |
22-16 AWG /16-14 AWG /12-10 AWG |
| Rated Voltage |
600V |
| Max. temperature resistance |
105℃ |
Product Advantages
Structural and System Design Prowess
The design incorporates high-grade copper conductors plus injection-molded nylon insulated housings ensuring a modular and scalable approach to connection stability favored by terminal block manufacturers. The cold crimp process guarantees a durable mechanical bond that prevents wire displacement, which aligns with the stringent standards terminal block suppliers impose for long-term system integrity. The IP67 environmental rating further encapsulates a robust sealing mechanism enhancing environmental resilience, thus meeting system design requirements in demanding industrial settings without necessitating additional protective components.
Enhanced Performance and Industrial User Value
This product delivers consistent electrical performance backed by high dielectric strength and corrosion resistance which engineers seek for dependable operation under variable current loads. The ease of installation coupled with reduced downtime provides procurement professionals with cost-effective reliability. Terminal blocks integrating these connectors benefit from a solution that improves safety by eliminating tape-based fixes and optimizing workflow efficiency in assembly lines. Comprehensive compatibility with terminal block suppliers’ product lines makes these terminals a practical choice for sustained operational value.

Products Application
1. Telecommunications
- In telephone and data communication lines, butt splice connectors are used to join wires to extend or repair the lines. They help maintain the integrity of the signal transmission and ensure clear communication.
- For network cabling in offices or buildings, these connectors can be used to connect Ethernet cables or other communication cables. They provide a quick and reliable way to establish connections between different sections of the cable network.
2. Marine Applications
- On boats and ships, butt splice connectors are used in the electrical systems for connecting wires in navigation lights, radio equipment and other marine electronics. They are designed to withstand the harsh marine environment, including moisture and vibration, to ensure the reliable operation of these devices.
- They are also used in the power distribution system of the ship to connect the wires from the generator to various electrical equipment and ensure the normal supply of electricity on the ship.
Company Profile
Testing Equipment
FAQ
What materials are used in your Crimp Terminals Butt Splice Insulated Cable Lugs?Our crimp terminals are crafted from high-purity copper for excellent conductivity, combined with injection-molded nylon (PA66) insulation that is UL94 V-0 rated for flame retardancy. The terminals also feature matte tin plating for corrosion resistance, ensuring reliable performance in demanding industrial applications.
Can you provide custom terminal block specifications for specialized wiring needs?Yes, we offer customized solutions tailored to your industrial requirements. As an experienced terminal block manufacturer, we can adjust wire sizes, insulation colors, and current ratings to fit your project. Contact us to discuss your specifications and receive a tailored terminal block supplier plan.
How do your cable lugs simplify installation compared to traditional methods?Our crimp terminals use cold crimp technology that applies uniform 360° compression, securing wires firmly without displacement. This design eliminates the need for electrical tapes, significantly reducing installation time while maintaining high dielectric strength and safety in wiring processes.
What are the logistics and delivery options for bulk orders of your crimp terminals?We support international shipments to over 56 countries with efficient logistics tailored for industrial buyers. Whether you require standard or custom terminal blocks, we ensure timely delivery from our 5000m² factory with 6 production lines. Contact us directly to discuss order volumes and shipping options.